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Round shim - List of Manufacturers, Suppliers, Companies and Products

Round shim Product List

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[Production Example] Round Shims and Spacers for Power Transmission Devices

[Production Example] Round Shims and Spacers for Power Transmission Devices

Round shim made by pressing.

This is a custom shim (spacer) for power transmission devices. It is made from phosphor bronze (C5191) material, punched out using press processing. The thickness precision requirement for this custom shim is ±0.01mm, and the customer has also requested a flatness of 0.02mm for both the front and back surfaces. In cases like these, it is difficult to guarantee precision with the material alone, so we perform double-sided grinding after press processing. The custom shims we receive requests for often require such high precision as they are precision press products. Additionally, we do not limit ourselves to just phosphor bronze; we also accommodate double-sided grinding for brass, yellow brass (C2680, C2801), and copper (C1100). We handle a wide range of materials, from general iron and SUS to amorphous products and special alloys, providing one-stop solutions from prototype processing to mass production for custom shims. Moreover, based on the data accumulated in our unique production management system, we offer products to customers at reasonable prices. If you are having trouble with the design and manufacturing of custom shims, please feel free to contact our custom shim manufacturing center.

  • Power Transmission Equipment

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[Production Example] Aluminum Large Round Shim

[Production Example] Aluminum Large Round Shim

Round shim by wire cutting

This is a large round shim for power transmission devices. The material is A1100, and it has a total of 14 holes processed. This round shim was processed by sandwiching multiple stacked blank materials with thicker steel, reducing vibration during processing caused by the injection of cutting fluid. Additionally, all dimensions are within general tolerances, and it was processed with a single cut around the entire circumference. However, since having only one starting hole on the outer circumference can cause the workpiece to move during processing, we have created two or more starting holes for processing. In wire cutting of aluminum products, if the wire breaks during the process, a film may form on the cut surface, making it impossible to resume processing. Therefore, we take measures such as lowering processing conditions to prevent wire breakage. Our company is capable of sourcing a variety of materials, not only common steel and SUS but also from amorphous products to special alloys, and we provide one-stop support from prototype processing of custom shims to mass production. Moreover, based on the data accumulated in our unique production management system, we offer products to customers at appropriate prices. If you are having trouble with the design and manufacturing of custom shims, please feel free to contact our custom shim manufacturing center.

  • Power Transmission Equipment

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[Production Example] Round Shim for FA Equipment

[Production Example] Round Shim for FA Equipment

Round shim by wire cutting

This is a round shim for FA equipment. The material is SUS304, and high-precision wire cutting is performed on the holes and outer circumference where there are tolerances. This round shim was processed by sandwiching multiple stacked blanks with thicker steel material, reducing vibration during processing caused by cutting fluid injection. Additionally, since there were tolerances on both the holes and the outer circumference, the holes were processed in four stages to enhance finishing accuracy. Two starting holes were set on the outer circumference, and cutting was done in four stages by dividing it into two parts. After that, the excess was trimmed, and the part with a negative tolerance at the center was corrected with a file. Our company supports the procurement of various materials, not only general steel and SUS but also from amorphous products to special alloys, and we provide one-stop service from prototype processing of custom shims to mass production. Furthermore, based on the data accumulated in our unique production management system, we offer products to customers at reasonable prices. Therefore, we also propose cost reduction from the design stage based on past processing data. If you are having trouble with the design and manufacturing of custom shims, please feel free to contact our custom shim manufacturing center.

  • Power Transmission Equipment

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[Production Example] Wave Washer

[Production Example] Wave Washer

Round shim by wire cutting

This is a wave washer. The material is SUS304, and it is used as a component for FA (Factory Automation) equipment. This washer was processed by sandwiching multiple stacked blank materials with thicker steel, reducing vibration during processing with liquid injection while machining the inner and outer diameters in one cut. Additionally, this product undergoes press bending processing at the delivery destination and is ultimately finished into a wave shape. Our company is capable of sourcing a variety of materials, not only general steel and SUS but also from amorphous products to special alloys, providing one-stop support from prototype processing of custom shims to mass production. Furthermore, based on the data accumulated in our unique production management system, we offer products to customers at appropriate prices. Therefore, we also propose cost reduction from the design stage based on past processing data. Moreover, in the southern region of Nagano Prefecture, where our company is located, there is a unique processing network formed by many excellent niche top companies with specialized technologies. If you are having trouble with the design and manufacturing of custom shims, please feel free to contact our custom shim manufacturing center.

  • Power Transmission Equipment

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